Professional Design Fattening and Suckling Pig Feed Plant
Introduction of animal feed pellet pig feed production machine
1.Widely applied product with mature technology .
2.The main driving of the chicken feed pellet mill adopts high-precision gear drive, so that the output is improved by about 20% when compared with that of belt drive.
3.Imported high-quality bearing and oil seal are adopted to ensure efficient, stable and low-noise whole machine operation . the granulating room is equipped with air suction temperature reducing system .
4.The feeder of the feed pelletizer adopts variable-frequency and variable-speed motor to ensure the quality of discharged particles .
5.Ring dies with multiple kinds of bore diameters are optional . and high-quality craft ring dies are adopted, so that the service life is long. The discharged particles are smooth and the quality is high .
6.International advanced compensation type snakelike spring coupling has the propertied of novel and compact structure, high safety, low noise and low fault rate.
7.Plus-size conditioner and jacket type conditioner of the chicken feed pellet mill are selectable to strength the particle conditioning effect.
Main parameters of animal feed pig feed pellet machine
|Main Motor Power(kw)||22||37||55||75/90||110||132/160|
|Screw Feeder Power(kw)||0.75||0.75||0.75||0.75||1.5||1.5|
|Ring die inner diameter(mm)||250||320||350||400||420||508|
Feed pellets diameter: 1-12mm
Pellets shaping rate: ≥95%
Pellets stability in water: ≥20Min
Noise: ≤86dB(A) ≤90dB(A)
Roller working temperature: ≤85ºC
Steam working pressure: 0.1-0.4Mpa
Steam temperature: 130-150ºC
Raw Materials for Feed Pelletizing
The feed pellets are usually made of corn, brown rice, paddy, sorghum and soybean meal etc.
Pig feed processing line flow as following:
Crushing proecss-----Mixing process-----Pelletizing process----Cooling Process-----Packing Process
Material Cleaning Sieving and Accepting Process
By receiving materials, our plant use granule cleaner and flour cleaner to clean the dust and other debris, then magnetic cylinder clean the irons and metal in the materials. After cleaned, materials be sent to next process.
Raw Material Grinding Process
General-purpose products, stable performance, widely used in large andmedium-sized feed, food processing enterprises of raw materials crushed.
The machine uses direct drive, scientific and reasonable hammer arrangement, hammer sieve clearance, finished fineness uniform. Crushing chamber second strike technology. Selection of imported high-quality bearings, low operating temperature.
A variety of screen size optional, quick open door mechanical and elastic pressure screen mechanism, for screen fast, easy operation and maintenance.
NSK bearings, SKF bearing, tungsten carbide alloy spray hammer. Bearing temperature display instrument.
Feed Material Mixing Process
Mixing speed is short, the mixing cycle is short, 30-120 seconds / batch; mixing uniformity is high, CV ≤ 5%, and does not produce segregation;
machine mixing process is moderate, loading variable range;
Expected to meet the environmental requirements; can be equipped with compressed air cleaning system, the residue to a minimum level;
can be customized for special atomization spray system; add molasses , Grease and so more uniform;
Feed Pelletizing Process
Designed from the CPM models, Europe and the United States box.
The main drive uses high precision gear drive, the output is about 20% higher than the belt drive type.
Selection of imported high-quality bearings, oil seals, to ensure that the machine running efficient, stable, low noise.
Feeder made of stainless steel, by using frequency control motor to ensure that the quality of particles discharged.
Single Conditioner or double conditioners can be choosed, made of stainless steel, to precook raw materials before pelletizing.
The international advanced level of compensation type serpentine spring coupling, with a new structure, compact, safe, low noise, low fault performance.
Ring mold lifting device, gear box gear oil automatic cooling system.
Feed Pellet Cooling and Crumbling Process
Feed Pellet Cooling process
The latest octagonal cooling box design, no cooling dead ends. The use of closed feeder feed, into the air area, cooling effect is significant.
Discharging material evenly and evenly stacked in the cabin.
The use of slide valve reciprocating discharge mechanism, the movement is smooth, reliable, with small residues.
Low energy consumption, easy operation.
After cooling the finished product temperature is not higher than room temperature+3 ºC ~ 5 ºC, suitable for the cooling of granular materials.
Feed Pellet Crumbling Process
Diameter of feed pellet can be customized by the different die mould hole, but length can be also adjusted by the feed pellet crumbler machine. Roller type feed pellet crumbler is the ideal equipment for feed pellet crushing. Double-roller feed pellet crumbler is suitable for crushing feed pellet, such as chicken feed, duck feed and goose feed etc.
Feed Pellet Screening and Grading Process
Combination of the circle, oval, straight three kinds of movement, screening effect is good. Screen ship drive with belt drive, emphasis on balance, low noise.
Screen tail support for the improved elastic support, vibration, low noise. Strengthen the base to ensure a more balanced operation of the equipment.
Feed Pellet Packing Process
High-precision weighing indicator, import PLC,high-precision analog load cell composed of weighing control system.
Applicable to materials with poor mobility. In the weighing mechanism, the hopper on the system with a suction port, can effectively control the spill of equipment dust to ensure that the dust concentration in the working environment, and can make the scale of the body pressure to maintain balance with the outside world, to avoid the air flow weighing accuracy influences.
Packing accuracy: 0.1% Packing range:5-50kg / bag
Automatic PLC Control System
With the automatic PLC control system, the animal feed processing line is with high efficiency and convenient operation.
1.Full automation of the complete production line
2.Constant product quality at a high throughput rate
3.Lower manpower requirements, less time cost
4.Better monitoring of the production process
Other process like conveying, elevating, material feeding, water and liquid adding machine
Packing and shipping
1. First the machines of cattle feed line would be covered by plastic, and then packed in export wooden case, or nude case, fixed in the container.
2. we will provide the machine as quickly as possible after the cusomer playing the order, also with high capacity. we will track the shipping for customer whenever they need.
1. We will give detailed introduction of the pig feed line according to the client capacity requirement.
2. Share any information about the pig feed line that the clients need, like detaield pictures, video,etc
3. Design full pig feed processing line for client.
4. Provide formulation as reference and help the clients to make suitable feed formulation.
5. Give detailed instruction manual and video to the customers.
If you have interest in this Professional Design Fattening and Suckling Pig Feed Plant, kindly please send us inquiry.